A marathon day of boat maintenance

If you’ve been following me on social media (and if you haven’t, why not? 😆) you’ll know that Sanitas has been experiencing a real run of bad luck lately. Pretty much every day we’ve found something new that’s broken, worn out, or just downright failed. There’s a saying, “Everything on your boat is broken. You just don’t know it yet.” And that’s certainly how it’s felt since we returned to Grenada this fall. After more than a month of playing Whack-a-Mole and trying to fix each problem as it cropped up, things finally came to a head this week.

Capt. Mike inside the engine compartment
The list of surprise boat projects we’ve had to address since we splashed on Nov 1st

Our most serious issue so far has been a  leak in our transmission. This isn’t one of those leaks that you just monitor and hope it doesn’t get worse. This is one that prevents us from using the engine (for propulsion) for more than 15 minutes at a time and then requires pouring in another half quart of transmission fluid. If we blew the transmission completely, that would also blow our budget for the year, and maybe cut our sailing season short. Capt Mike has done tons of research and ordered parts to replace the rear shaft seal from the USA (that’s another whole blog post) and did everything in his power to fix the darn thing himself while we were afloat in Prickly Bay. To no avail! There just isn’t enough room to take the transmission apart to fix it without either lifting Sanitas’ diesel engine, or removing the prop to gain that half an inch of space we desperately need.

And so here we are. Back in the boatyard of Spice Island Marine almost exactly one month after we splashed. We made it harder on ourselves this time. Since our transmission was in pieces, we enlisted two of our cruiser friends, Dave on BooRie and Zach on Holiday, to serve as tow trucks and tug boats to bring us into the yard without a motor. They did amazing! Especially considering that when we showed up at our scheduled time, expecting a straight shot into the haul-out slip, the crew waved us off and forced us to side tie to a concrete wall first to wait for another boat to splash. Jeez Louise! Sanitas is not very maneuverable at the best of times, but under tow? Capt. Mike says he hasn’t experienced his heart pounding that fast during docking since our first season as sailors!

Our dinghy tow
Here we go again
At least the bottom pain still looks good

Once the crew hauled us out of the water and put us up on stands, Capt. Mike went to work. He removed our fancy MaxProp after making a few marks on the outside with my brightest nail polish in hopes he’d be able to put it back together again the same way. Returning to the engine compartment, he slid the shaft as far as it would go, until we could hear the shaft hitting the rudder. Success! With the prop removed, he had enough space to disassemble the transmission. Phew! I was afraid we’d have to drop the rudder too!

Strange to see the prop on the work bench
There’s a lot going on in a prop!

Using a tool he made from scratch (saving us a few hundred dollars) he removed the nut from the rear of the transmission, pulled off the rear seal, and surveyed the damage. Sure enough! It was easy to see where the seal had failed.

This keyed lock nut was a bear to remove
Et voila! Mike’s homemade tool
Success! Here’s the rear transmission seal
Can you see the busted seal?

After replacing the seal and the o-rings, and refilling the transmission fluid (and cleaning up the huge mess) Capt. Mike considered the transmission repair a success. Hooray! Next trick, putting the prop back together… While we had it all apart, Mike took the opportunity to reduce the pitch of the prop blades from 20 degrees down to 18 degrees. We’re really geeking out here, but apparently when the prop is over-pitched it creates too much resistance when cutting through the water and prevents the engine from achieving maximum rpms. For the geekiest of MaxProp geeks, 18° means X=E, Y=H. You’re welcome 😆

Now let’s see if he can put it back on
Concentrate!

The final job for our stay in the boat yard required a trip up the mast to replace the spreader light. I find it kind of scary to hoist Mike up the mast in the yard – if he falls, he falls onto solid ground instead of water. But the Captain tells me I’m thinking of it all wrong. He says it’s much easier, and less scary, to work on the mast when the boat’s not moving. Makes sense I guess.

Don’t look down!

It stinks that we had to spend so much time making repairs and waiting for critical parts this year. And it was quite the unexpected expense to haul out again 😳 But I’m very impressed with Capt. Mike’s research and preparation that allowed us to accomplish all of this work in 24 hours, getting us back in the water with a (hopefully) fully functioning motor and transmission as quickly as possible. Now let’s go sailing!

We’re Back!

Capt. Mike and I spent hurricane season having wonderful land-based adventures in Europe and in New York State. If you follow us on social media, you already know we hiked about 1650 kilometers across France and Spain on a Camino de Santiago pilgrimage, fueled by cured meats and cheeses and rosé! If you don’t, here are a couple of photos of that epic adventure….

But all good things must come to an end. And now it’s time to trade hiking boots for flip flops as we return to our little floating home in the Caribbean. Sanitas spent the summer on the hard at Spice Island Marine Services in Prickly Bay on Grenada, West Indies. We’ve hauled out there three times, so it feels a bit like our home away from home. We did A TON of work in June to clean and prep Sanitas for summer storage and that work paid off! No major surprises – no mold, no insect infestations, no storm damage….just a hot, dirty, dusty, crowded mess of a boat.

This year, we challenged ourselves to complete our entire boat prep spreadsheet in a single week in the boatyard. Eek. We were paying way too much money to stay in a crummy room in the yard, and we really didn’t want to stretch it out any longer than that. One thing we hadn’t counted on was experiencing the rainiest week we’ve ever seen in Grenada. I’m talking roads turning into rivers, boat yard turning into a mud pit, barely a break in the deluge to do exterior work and painting. Yes, painting was really the tricky part. We needed to repair some spots on Sanitas’s keel and put on another couple of coats of bottom paint, and the constant rain was really putting a damper on our plans (get it?) Capt. Mike was a true hero, and worked literally from sun-up to after sun-down on our only overcast-but-not-actively-pouring day to get all the painting done. Phew!

Entirely due to the heroics of my Captain, we did it! Exactly one week after our plane landed in Grenada, we splashed Sanitas into the murky waters of Prickly Bay and she became a sailboat again! That’s the good news. Now for the bad news… She’s still a sailboat and and a wise sailor once said “Everything on your boat is broken. You just don’t know it yet.” When we had the chance to test all of our systems, we found that the transmission has a fluid leak, the hot water tank leaks, the chart plotter screen is partially burned out, the dinghy motor doesn’t run without flooding, and we forgot to order a replacement auto pilot display that stopped working in the spring. Ay yi yi. Time to start a new To Do list. We’re also finding that supplies are difficult to source in Grenada this year, and prices have really gone up for the imported goods that are available. Maybe those global supply chain problems have finally reached Grenada? We’ve needed to order a bunch of parts from the States, with all the shipping and brokerage fees and red tape that entails. Wish us luck! I’m sure there’s a whole blog post in there somewhere.

What else do we do, besides boat projects? Well, I’m in charge of provisioning, and stocking the boat with non-perishable food for our adventuring. Since prices are pretty high in Grenada these days, I’m trying not to go overboard on shopping here. But when we live on anchor, it’s really not possible to run to the store every time I want a can of tomatoes or chick peas or a bag of gluten free pasta. So I still need to do some serious shopping. Without a car, I experimented with the local IGA delivery service for canned goods and heavy items. And I’ve done the 2-mile walk to the big grocery store a couple of times, filling up a backpack with as much as I could carry, and squeezing onto the local busses for the heavier trip back to the dinghy dock. Have I mentioned how much I miss the wonderful grocery stores in the French islands? I think I’m making progress on provisioning! I’ve just submitted an order for the local fancy butcher shop, and I need one more trip to the Indian grocery store for rice and spices. I’ve finally got the hang of where to find local fruits and veggies (Tuesday in the parking lot of Budget Marine, Sunday morning at the Brewery, Wednesday morning in the parking lot behind the mall) and I just learned about a place to buy fresh fish from local fishermen at the medical school campus. There’s really no such thing as one stop shopping in Grenada.

With all that shopping, you’d think I’d be cooking up a storm in my cozy galley. But, honestly, I’m struggling to get my boat cooking mojo back. Can I admit I miss big refrigerators, dishwashers, unlimited running water, and the fantastic array of fresh ingredients I could find in both Europe and the US? Oh well, I’ll get there. I have concocted a couple of tasty curries made with local pumpkin and callalou greens, and last night we baked the most delicious gluten free pizza ever consumed on the island of Grenada 🤣

What’s next for the crew of Sanitas this season? That’s a good question. Travel agent Jenn needed all of her skills to get us safely and comfortably across Europe this summer, working in French, Spanish, and German. She’s a little burned out on planning! So far, we’re just planning to get Sanitas back in good working order and then to island hop up the eastern Caribbean chain again, revisiting our favorite spots in The Grenadines, Martinique, and Guadeloupe. We’ll put some effort into planning where we want to be by the start of next hurricane season. And THAT should inspire us to get a little more specific on plans. So if you have any vacations in the Eastern Caribbean planned this winter, let us know! It’s just possible we might anchor in front of your resort and stop by for a visit 😎

A series of unfortunate events – boat work edition

Every time we return to Sanitas after hurricane season I say, THIS time will be different. THIS time, we prepared so well, and maintained Sanitas so well, that we’ll be back on the high seas and cruising in tropical paradise in no time. And each year, I’m wrong.

This year, we booked an apartment for two weeks, while working in the boatyard. It’s so, so nice to have a shower and air conditioning at the end of a hot and dirty day. I’ll save you the details, but we worked our butts off and got tons of work done, including painting the bottom with that super, super expensive red anti-foul paint. I even took a couple of days off to celebrate my birthday. We had a smooth splash, and headed over to Woburn Bay ready to jump right back into cruising life. We needed to wait for a sea freight shipment of boat parts we’d ordered to arrive from the States, but as soon as it arrived and cleared customs, we’d be good to go. And then, it all went pear shaped.

On a mooring ball, or at anchor, we rely on our dinghy to get from the boat to shore for shopping, socializing, and basically everything. So, of course, the first time we tried to dinghy ashore in Bug, the outboard motor didn’t start. Welcome to boat life! One day into our season of freedom, and we might as well hav been in quarantine. Ever resourceful, Capt. Mike hacked into a nearby marina’s wifi, watched a few YouTube videos on tuning the carburetor, poured in half a bottle of Sea Foam, and in less that two days he had Bug up and running again. And we’re off to a good start.

Next, we took advantage of the clean water far back in Woburn Bay (NOT near the stinky runoff from the Clark’s Court Distillery!) to run our desalinating water maker. First test came in at 400 ppm of total dissolved solids…then 600…then 800…then 1200. We can’t drink that! Dagnabit! We had been gambling that the three rebuilds we performed on the watermaker last year would do the trick to keep us going at least one more year but alas, it was not to be. So back to that free wifi to shop for a replacement. We found the best price, placed an order to have it shipped from the US, and then got an email stating it was back ordered and wouldn’t ship for 6-8 weeks. To add insult to injury, Mike’s Visa card was compromised in the transaction, and Visa canceled the brand new card. Back to square one. Eventually, we found our watermaker model in stock (NOT at the lowest price), placed another order, and began the wait for a shipment from the US all over again.

I’ve lamented the cost and complexity of marine insurance in the past. Well, we’ve had the same Jackline policy through Markel Insurance for four years now, and this year they required a professional survey on Sanitas before renewal. This is similar to hiring a home inspector before you buy a house – an independent third party inspects the entire boat for any potential safety or maintenance issues and documents all of the findings. On our dime, of course. Sanitas came through the survey with flying colors, and we only had to make minor corrections, such as replacing outdated flares to address the findings. We thought we were in good shape there until, one day after we splashed and we’re back on the water, our insurance agent sent us an email stating they now require an aloft rigging inspection as well. What the deuce? We just went through the whole survey rigmarole using the old guidance, which did not require a rigging inspection. The good news, we were able to find a company that would inspect in the water, so we didn’t have to pay for another haul out. The bad news, they found a small flaw in the wire cable of our backstay, and we had to replace it. By now our dreams of a quick departure from Grenada without spending a fortune were shattered.

I told Capt Mike, “Don’t look for any more problems! I don’t want to find anything!” And he responded, “Remember what BOAT stands for – Bring On Another Thousand” I don’t find that joke so funny any more

The end of another great cruising season

It’s June and you know what that means – the official start of hurricane season in the Atlantic. Sanitas is in her summer home at Spice Island Marine Services in Grenada, and her crew is hard at work in the yard.

We’re engineers, so we love spreadsheets! We’ve got our hurricane prep spreadsheet all ready to go, color coded, prioritized, and sorted. We gave ourselves two weeks to get everything done, plus to fit in time for a little bit of fun. Most of our projects are intended to keep Sanitas safe in the event that a tropical storm or hurricane hits grenada while we are gone. For example, we take down all the sails and the bimini and dodger so there’s as little to catch the wind was possible. We also do a bunch of spring cleaning, although boat yards are so dirty, it’s pretty much a lost cause.

And… We always do a couple of big projects too! This spring we replaced our ancient stove and oven with a shiny brand new one. How exciting is that? All three burners work. And there’s even an electric lighter. And a thermostat on the oven. Wozza! And unlike most boat projects, this one actually went smoothly. The Budget Marine had a perfectly sized stove in stock, and let us borrow a cart to wheel it across the boat yard. Mike and I managed to raise it up to the boat using the main halyard and a winch, without having to ask for help. And it was easy to install – even though the propane attachment is in a decent location that our old stove. We even found someone to buy the old one so we didn’t have to figure out what to do with it. Cooking will be an absolute delight next year!

Our anchor light died about a week ago, so I hauled Capt. Mike up the mast to investigate. I know that it’s not actually more dangerous to have him up in the air in the boatyard than up in the air in an anchorage, but it sure feels scarier to have him up so high above solid ground. It’s a good thing we don’t have a bigger boat. It’s hard enough to get his big butt to the top of our short mast 🤣 Mike found some corroded wires and had to order a new part. I guess we’ll be doing this up the mast thing again in the fall!

The chaos inside the boat is really getting to me. I’m so glad we decided to get an apartment rather than trying to live on the boat in the yard while doing all this work. It’s wonderful to have a peaceful place to return to every night. With hot showers! And air conditioning!

Remember I said we left time for a little fun? We ate some delicious meals, spent a Sunday Funday on Grand Anse Beach, and even attended a wedding! Our friends Jill and Jørn had a lovely intimate ceremony on the beach in front of The Aquarium restaurant, and we were honored to help them celebrate.

It’s always sad when the season ends. But this time, we’re looking forward to visiting family and friends in the US for the first time since 2019. You’d better believe there will be lots of hugging. Thanks again to St Vincent and The Grenadines for letting us get vaccinated. We’re gonna miss our sailing friends (and of course, we’ll miss Sanitas!) But we’re really looking forward to a summer of land-based adventures. After the culture shock wears off🤣

No more holes in the roof!

Remember when I said we may have bitten off more than we could chew with the boat yard projects this year? (Catch up here) Well, the decision to remove both of our hatches, take ‘em apart, and refinish them, wasn’t even on our project list so that might have been a big, big bite.

Early days, still smiling

Five or six weeks ago, when we scheduled the boat yard crew to sand-blast Sanitas’ keel, Capt Mike had the brilliant idea to have them sand-blast our aluminum hatches at the same time. So we disassembled both hatches, leaving two large gaping holes in the “roof” of our cabin and salon, and threw a tarp over the holes. It really was a good idea to address the blistering paint and fix any small leaks. Except…

  • The yard didn’t get around to the sanding for two weeks (Island time!)
  • And we learned they couldn’t sandblast until after we manually removed old adhesive and glossy paint
  • Rainy season started immediately
  • And the project was much, much harder than we expected! 😳
So much for machine sanding
How do you paint all sides of a 3-dimensional object?
This is what Sanitas like like in the middle of a big project

Six weeks later, we’ve survived sanding, torrential island rains, and oh so many coats of paint. After a bit of swearing, we even figured out how to put it all back together again! What a relief. I won’t bore you with the details, but suffice it to say that simply writing this brief summary is bringing on a few PTSD flashbacks. I am so relieved to have Sanitas waterproof again, and I hope I never have to do this particular project again!

Why doesn’t it fit back together again?
Finished! Even the captain is smiling!