Boatyard Blues

November 16, 2019 / FloatsOurBoat / Leave a comment

You know when you reach the point in a home improvement project where you have to go to Home Depot at least once a day? Well that’s where we are with boat projects. But instead of a Home Depot, it’s West Marine. And because it’s boat repair stuff, everything costs at least five times what seems reasonable.

But first, for those of you who were wondering, we fixed our propane leak! After sleeping on it and returning fresh to the troubleshooting, Capt. Mike tracked the leak down to a faulty regulator as many of our boating friends successfully guessed. However, we couldn’t find a replacement locally – not at either of the Skipper Shops, West Marine, the propane store…. so thank goodness for the internet and companies that ship to Puerto Rico. In less than a week, we received a new regulator from Defender, and it was a pretty straightforward fix. We should be good to go to cook once we move aboard, and no more fire hazard. Hooray!

We didn’t sit idle while waiting for our part to be delivered. We’ve installed a new cockpit table, which will greatly improve our sundowner experience:

Changed the impeller on our diesel motor and found that unbeknownst to us, it had already started to fail:

And did our first big grocery shopping trip of the season, stocking up on canned goods and snacks at Sam’s Club, so that we won’t have to pay island grocery store prices for pantry staples. I have a new method for tracking an inventory on provisions on my iPad. Not only do I track how many of each item we have aboard, but the trickiest part is tracking which hard-to-access hold it’s in, so that I can find it when I want it four months from now.

But back to that overpriced can of anti-bond in the first photo in this blog post … this was an unexpectedly difficult project to replace the dorade boxes (low profile round thingies) for our cowl vents (shiny stainless steel curved thingies) These vents let fresh air into the boat while keeping sea water out. Because yes, we get waves and spray all the way up onto the top deck while we’re underway. The dorade boxes contain a mushroom vent that you can turn to open, letting air in, or close, tightening things down in high seas. But ours were made of plastic and who knows how old. So they had cracked, leaked, and oozed rust. Finally, toward the very end of last season, a jib sheet under pressure caught the starboard cowl vent and popped it right off! Capt. Mike thought fast and dashed forward to grab it before it was swept overboard, saving us at least $1500 in replacement parts. At the time, he slathered a thick layer of epoxy on it, and hoped for the best during our last few weeks of the cruising season. Here are some photos of the damage:

We did not expect this to turn into such a difficult project. It turns out the old plastic dorade boxes were attached to the deck with some sort of permanent adhesive. Yes, I said permanent. Mike made yet another trip to the marine supply store and bought every utility knife and blade they had in stock and spent one whole day scraping away one millimeter at a time.

Six hours and eight utility knives later, Johnny from Ancla Marine asked “What are you trying to do?” and when Capt. Mike explained, Johnny sent us back to West Marine for a miraculous spray can that supposedly dissolves all adhesives. We were skeptical, so to improve our odds of success, we also stopped at Pep Boys and bought all of the utility knives they had in stock, plus a set of pry bars as an impulse buy. We sprayed around the base of dorade #1 and let it sit over night.

The next day was nothing short of miraculous. We both worked together; I put all my weight on a pry bar so that Mike could get a fraction of an inch of access beneath the dorade. Then he’d spray a little miracle juice and return to scraping. I’d move the pry bar into the space he just created and we’d start the spray-and-scrape process all over again. In about an hour, we’d accomplished what we couldn’t the day before. With a sucking noise and one last strong push on the pry bar, the dorade popped right off. And now that we had our system down, dorade #2 went much faster. By midday, we have both boxes off, and could move up to cleanup and prep for the reinstall. Thanks to Johnny and one $10/ounce bottle of miracle juice.

Here’s before and after on the inside of the boat:

After scraping off the remaining adhesive and cleaning the surface with acetone, it was a pretty straightforward job to install the new dorades. AND we only had big open holes on the top of our boat during one tropical downpour! Don’t they look all nice and shiny now? I can see my face in it!

Hard at work in the boatyard

November 6, 2019 / FloatsOurBoat / Leave a comment

We start our stay in the boatyard with a very manageable list of projects – mostly just standard maintenance and cleaning this year. But one thing leads to another, and then to another… I think in the week since we’ve been back, I’ve added more items to my To-Do list than I’ve crossed off!

I do the boring, non glamorous jobs. Like cleaning every surface inside the boat to remove the layer of boatyard dust. And unpacking and putting away everything that we stored on land. And doing an inventory of the provisions that we didn’t eat last season that seem to have survived heat and humidity and we’ll put right back in the rotation for this year. And touching up the interior teak with oil where it has been dulled and faded by sun or water leaks.

Just for fun, here’s a picture of Mike’s flip flop – glued together with silicon caulk and with a big hug of water holding it in place to dry!

Capt. Mike does the important jobs that will actually keep us safe at sea. For example, replacing the swivel hardware that connects our big, heavy Bugel anchor to the rode chain. While the anchor has performed fabulously over the past two seasons, the connector has been known to fail, which could allow Sanitas to drift into another boat or onto shore, or at the very least could allow us to lose that expensive anchor! Our German friend, Andreas, recommended a Wasi anchor swivel, so Mike replaced it is an abundance of caution. Hopefully this will let us sleep soundly at night once we’re living on the hook again!

For his next trick, Capt. Mike replaced the stuffing material around the rudder post. My very nontechnical understanding of this is: there are two things that have to go from the inside of the boat (where the motor and steering mechanism are) to the outside of the boat (where they actually propel us or steer us through the water). These two items are the prop shaft which moves the propeller and the rudder shaft which moves (can you guess?) the rudder. The boundary between the inside and the outside is called the stuffing box. A thin strand of Teflon material, that looks kind of like an extra fat shoelace, wraps around the rudder post inside the stuffing box and forms a fairly tight seal. If installed properly, it keep MOST of the water out, just allowing a slow drip into the bilge.

Mike replaced the prop shaft stuffing material last season – there was so much water flowing in, we decided it wouldn’t be prudent to cross the Gulf Stream in that condition! That repair was complicated by the fact that Sanitas was in the water at the time, and keeping the wet stuff on the outside was pretty important so we’d stay afloat. It made much more sense to finish the job and replace the rudder post packing this time while she was safely on the hard and no chance of sinking.

Thanks to Al, who gave us this fancy tool which was perfect for removing the old packing material.

It’s definitely the most difficult space in the boat to work in. Capt. Mike has to do some serious boat yoga to fit into the space. And it’s almost unbearably hot. He had to use the big wrenches for this project!

Right about in the center of this next photo, you can see a circle of textured material around the shaft. That’s the nice, new, clean stuffing!

Not quite as dramatic, but still on the To-Do list, Mike made a small shelf for the bottom of our chest refrigeration. Condensation gathers at the bottom and this shelf will let me keep food out of that water. Plus i can never actual reach what’s way down there at the bottom of the fridge anyway!

And then… After all this productivity, we ran into our first unpleasant surprise of the season. While testing the propane system, Mike discovered a leak. When he turns the propane on at the tank, we can hear the hiss of gas escaping, and can smell the propane. Luckily, the solenoid still works (we replaced it our first year) so we can narrow down the source of the leak to the external part of the system – not something leaking within the living space of the boat. Theoretically, this should be easier to trouble shoot and fix. However, we’ve squirted soapy water in ever hose and connection, watching for bubbles, and we haven’t found the source of the leak yet. Wish us luck as the search continues!

We’re Back!

November 3, 2019 / FloatsOurBoat / 5 Comments

After 5 months, 4 countries, 3 states, 1400 km of hiking, and visits with countless friends and family members, summer vacation is over and we are back in Marina Puerto del Rey in Fajardo, Puerto Rico! We’re not allowed to live aboard in this boatyard, so we’ve rented an Airbnb just up the hill with a lovely view of the marina.

Sailing Vessel Sanitas is still on the hard in the boatyard where she has weathered hurricane season quite nicely. That’s partially thanks to our boat caretakers, Bianca and Johnny, who checked on her twice a month and performed extra storm prep during tropical storms Dorian and Karen. It’s also definitely due to the hard work Capt. Mike and I did in May to make sure everything aboard was as storm-ready as possible. We’ve done a thorough visual inspection and so far, so good – no mold or mildew, no bugs, no water in the bilge, nothing obviously broken. We’re keeping our fingers crossed that we continue to have no big surprises as we start up the systems and as we move into the water.

This month of preparation for the cruising season is the most expensive month of our year. We’re still paying boatyard fees for Sanitas and rental fees for a storage unit on land, as well as renting an apartment and car for daily use. We’re stocking up on spare parts, boat maintenance supplies, and canned and dry goods for six months. We’re paying for the only boat maintenance we don’t do ourselves; sanding and repairing the hull, applying a new coat of bottom paint, and polishing the hull. And we’re placing a new Amazon order practically every other day (did you know Amazon Prime free shipping works in Puerto Rico? Instead of 2-day shipping, it takes about 4 days, but who cares? It’s fantastic!) It makes me super anxious as we spend all this money, but I know we’ll be living at anchor and eating through those canned goods soon enough, spending practically nothing, so I try not to freak out.

This is our third time preparing for a winter in the Carribean. In fall of 2017 we had just bought Sanitas. She’d been out of the water for months while she was up for sale, so we found lots of surprises when we arrived at the boatyard in St Petersburg and set to work. The biggest, costliest project that first year was replacing the failed diesel fuel tank. In 2018, after surviving our first year of boat life, we returned to the boatyard with a massive to-do list of projects and things we needed to change to making living aboard a small sailboat more comfortable and our lives a bit happier. Each time, we spent much longer in the boatyard than we’d anticipated. But the investment of time and money up front made our cruising season go more smoothly. I’m hoping that third time’s a charm and that we know our boat well enough by now (and we’ve maintained her well enough as we go) that we can break free of the boatyard faster this time. I’d like to put in the work, and then hit the water! Let’s get to the the rewarding and fun part of cruising faster this time, ok?

Knock on wood because anyone who has ever owned a boat knows that there WILL be surprises – it’s just a matter of how serious and how costly… Ok, now back to work!